Micro Surfacing Solution Addresses 1-29 Rutting

A heavily-traveled section of Interstate 29 north of Fargo, ND, receives a smoother ride with $2 million micro surfacing preservation treatment.


Like most state departments of transportation, North Dakota DOT takes a systematic approach to maintaining the quality of its road network. Through its Pavement Management System (PMS), NDDOT's central office inspectors drive every road in its network once a year to assess the "pavement condition value" of road structures, using technology to analyze the ride smoothness, the extent of rutting, and photo images to document surface conditions.

The information is then forwarded to district offices to help district engineers evaluate the projects they would like to address in the coming season. District offices then forward their "wish list" to the central office for further analysis based on the classification of the roadway, the volume of traffic it carries, and the importance the road plays in overall statewide transportation's system.

According to Scott Zainhofsky, NDDOT planning/programming engineer, the road agency does not operate by focusing on the worst roads first.

"We are working to provide a statewide level of service based on what the public wants," Zainhofsky says.

To do that, preserving and maintaining good roads is a priority because it provides the best value to taxpayers.

District engineers provide a list of preservation and reconstruction projects they would like to address and NDDOT's central office advises them on how much funding they will receive. Preventive maintenance and preservation projects have and continue to allow district offices to maximize the funding they receive by extending the service life of good roads.

Typically, a new hot mix asphalt road will receive a chip seal application two to three years after it's been constructed. That's generally the first line of defense or offense in extending the life of a NDDOT asphalt road.

The road agency has tried to go longer than two to three years before applying its first preservation treatment, but North Dakota weather is brutal - 100 degree summers and -20 degree winters, accelerating surfacing deterioration.

What's next?

Recent work on a section of Interstate 29 north of Fargo illustrates how NDDOT uses preservation to continue maintaining the serviceability of a good road structure that requires more than just a chip seal solution.

Omaha, NE-based Monarch Oil Company, a division of Martin Resource Management, was contracted to micro surface a 21-mile stretch of I-29 from the Argusville Interchange to the Blanchard Interchange.

The original 8-inch-thick continuously-reinforced Portland cement concrete interstate was overlaid with hot-mix asphalt in the late 1990s. According to Kevin Gorder, assistant Fargo District engineer, a 3-inch asphalt overlay was specified at the time, with crown and slope corrections resulting in a thicker asphalt overlay on portions of the two 12-foot-wide travel lanes. Several years after that major upgrade, NDDOT's Fargo District invested in a chip seal maintenance application.

Since it's a heavily-traveled north/south corridor, supporting freight traffic in and out of Canada, the 10-year-old asphalt overlay was beginning to show signs of rutting, particularly in the right travel lane of both northbound and southbound sections of this stretch of I-29.

Several years ago traffic counts averaged approximately 11,000 vehicles daily, with trucks hauling freight in and out of Canada representing 20% to 25% of that volume. NDDOT chose micro surfacing as the best solution to fill the ruts and improve the overall safety and ride smoothness of road.

The International Slurry Surfacing Association states that "micro surfacing is recognized not only as the most cost-effective way to treat the surface wheel-rutting problem, but also a variety of other road surface problems."

Research gathered by ISSA also supports applications of micro surfacing capable of filling wheel ruts up to 1 1/2 inches deep when the pavement has stabilized and is not subject to plastic deformation.

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