When it comes to trailer hydraulic systems, care taken during the specification process can pay dividends in terms of maintenance and component longevity. If hydraulic system components are properly specified, the system operates at a higher level of efficiency, generates less damaging heat and lasts longer.
The specification process should always begin with the work to be done. For example, a dump trailer, ejector trailer and live-floor (or live-bottom) trailer may be similar in appearance, yet each requires very different hydraulic components. Choosing a pump and reservoir designed for a dump trailer application and fitting them on a live-floor or ejector trailer can have disastrous results.
When discussing hydraulic components with your supplier, always provide the make and model numbers of the equipment being powered, as well as the manufacturer’s recommended operating flow and pressure requirements. In addition, be sure to tell the supplier if more than one type of trailer may be used with the same tractor, as this will require a specialized system designed around the differing requirements.
Key parameters include flow requirements, operating pounds per square inch (psi) and length of duty cycle.
Hydraulic Pump Sizing
The hydraulic pump produces the flow to perform the work. The rate of flow determines the speed at which the equipment will operate.
An undersized pump may do the work, but slowly. Yet, bigger is not necessarily better. An oversized pump may cause equipment to operate too fast, creating a potentially dangerous situation. Over-sizing the pump may also result in higher system heat, which in turn shortens the life of oil and components. Therefore, it is important to follow the equipment manufacturer’s recommendation when specifying a hydraulic pump.
Also consider how the hydraulic pump will be driven. Typically, this will be through a power take-off (PTO), but it could also be through a belt-driven pump or via a drive shaft directly from the engine crankshaft.
Keep Pressure Under Control
Operating pressure determines the force generated within the hydraulic system. This is another area where it’s important to adhere to the equipment manufacturer’s specifications.
The pump selected must be able to tolerate the operating pressure up to the relief valve setting. Twisted pump shafts and excessive gear housing cut-out are common symptoms of pump over-pressurization. They can be prevented by specifying the right pump and maintaining relief valve settings within the range specified by the manufacturer of the equipment.
If a pump is losing efficiency or the system is operating slowly, adjusting the relief valve will not make it work faster.
Know Your Duty Cycle
The duty cycle of the equipment must be considered when specifying reservoir size and reservoir type, and when determining whether or not a heat exchanger may be required. Longer duty cycles result in higher temperatures. In order to dissipate heat, reservoir capacity may need to be increased.
Some applications with short or intermittent duty cycles will require only enough reservoir capacity to extend the hydraulic cylinder while leaving 4 to 6 in. of reserve in the tank. Applications with longer duty cycles require larger reservoirs or heat exchangers. The determining factor is oil temperature. As long as the operating temperature stays below 140° F, the reservoir is adequate.
Reservoir material plays a role, as well. Aluminum tanks are more effective at dissipating heat than steel or polyethylene. Polyethylene reservoirs are lightweight and are a good choice for a dump trailer but should not be used in long duty cycle applications such as live floors.
Size and Route Hoses Right
Hose size and routing are essential considerations. First and foremost, hoses must be adequately sized to meet hydraulic system requirements. Diameters should be based on system flow, not port size.