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The Shop

Updated: July 8th, 2008 05:26 PM GMT-05:00

Diesel Fuel Quality is a Question Not a Guarantee

John T. Nightingale
Dieselcraft Fluid Engineering

Diesel engine designs striving to increase engine performance have made great advancements in engine fuel delivery to the combustion chamber. Today's diesel engine is quieter, smoother and more powerful. But today's diesel engine owners are overlooking one important factor. The quality of today's diesel fuel has not advanced at the same rate as the engine improvements.

Diesel fuel begins to deteriorate as soon as it is produced. Within 30 days of refining, all diesel fuel regardless of brand, goes through a natural process called re-polymerization and oxidation. This process forms varnishes and insoluble gums in the fuel by causing the molecules of the fuel to lengthen and bond together. These components now drop to the bottom of the fuel tank and form asphaltene also known as diesel sludge. The fuel begins to turn dark in color, smell bad and in most cases causes engines to smoke. The engines smoke because some of these clusters in the early stages are small enough in size to pass through the engine filtration and into the combustion chamber. As these clusters increase in size, only part of the molecule gets burned. The rest goes out the exhaust as unburned fuel and smoke. With increases in cluster size they begin to reduce the flow of fuel by clogging filters. The filters only address the symptom and not the cause.

It is estimated that eight out of every ten diesel engine failures have been directly related to poor quality and contaminated fuel. The build-up of contaminates in the fuel systems and storage tanks can quickly clog filters, thus resulting in engine shut down, fuel pump wear and diesel engine damage.

Understand that most fuel has some amount of water in it from either condensation or vents. This threat requires that we realize the added burden placed upon diesel fuel as opposed to gasoline. Gasoline acts as a fuel only. Diesel fuel, on the other hand, also must cool and lubricate injection system parts. These parts are engineered to very close tolerances - up to 0.0002 of an inch - and any contamination means rapid part wear. Water displaces the diesel fuel. When the fuel is displaced wear occur because lubrication is now absent.

Water that enters the combustion chamber results in even more serious damage. When it comes in contact with the heat of the combustion chamber (in excess of 2000 degrees F), it immediately turns to steam and often explodes the tip of the injector. Water causes corrosion of tanks, lines, injectors and greatly reduces combustibility.

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Reader Comments
Sort By: Date PostedPoster

fuel
(07/23/07 - 09:06 PM)

what is waight of diesel fuel

stephen nicholson
rosman n.c

Bad Fuel Blows Up Engine, What Next?
(11/12/08 - 12:30 PM)

Excellent article, but I missed one critical thing. What recourse do you have when bad fuel blows up an engine?? We (QT Equipment) recently had this problem with a new chassis that was under warranty. The dealer and manufacturer (which will remain nameless for now) laid the blame on us. Without spending big bucks in attorneys fees investigating and going after everyone in the supply chain for diesel, is there anything else that can be done?

Dan Root
Akron, Ohio


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