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Updated: July 8th, 2008 05:26 PM EDT

Expert Advice

Equipment Maintenance

“A good quality crusher will last 10 to 15 years, according to most manufacturers,” says John Thompson, president of Thompson Recycle in Tecumseh, MI. “I say if that’s all you’re getting, you aren’t servicing it properly. I look to get 20 to 25 years from my impactor plant.”
According to Butch Cherrington, vice president of Complete Resources in Columbus, OH, an oil-sample analysis program can save you a lot of engine grief. ”The analysis will expose air cleaner problems by identifying any high silica content or other contaminants in the oil,” he says. “We have virtually no unexpected engine downtime. Some people just expect engine problems and live with them. Not us.”
Scott Weber points out the difference between wear levels and patterns on wear plates inside and outside the “rotor zone.”
Sometimes you can cut down on maintenance and downtime by having the manufacturer custom design certain aspects of your plant, says Scott Weber with Weber Sand & Gravel.

By Asphalt Contractor Staff

In an industry where downtime usually makes the difference between profit and loss, proper and diligent maintenance practices should be a major part of every crushing operation. But don’t become paranoid about it and overdo in the extreme. That can actually cause you problems.

Four experienced crushing professionals offer their views on proper maintenance of horizontal impactor plants used for crushing limestone, concrete and asphalt rubble. An impact crusher requires more maintenance than a jaw crusher, but each operator believes the impactor to be more efficient for concrete and asphalt recycling, and for crushing most limestone.

Each expert emphasized the obvious importance of following the manufacturer’s maintenance schedule and procedures.

John Thompson, president, Thompson Recycle, Tecumseh, MI

Thompson Recycle crushes about 95 percent asphalt rubble. The company employs an electric-motor-powered Grasan road-portable crushing plant with a Hazemag 1515 APSE horizontal-shaft impactor. Thompson states:

We run our crushing operation from March 15 through December 15. We’ve been in business for about nine and a half years and have moved from one site to another more than 500 times. We’ve crushed about 14 million tons of asphalt rubble, and our plant is still solid, efficient, dependable and runs like a top.

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