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Updated: July 8th, 2008 05:26 PM GMT-05:00

Nevada Pequop I-80 CIR

Nevada’s second Interstate 80 cold in-place recycling (CIR) east of Elko exhibits the road agency’s confidence in using the rehabilitation approach on a heavily-traveled corridor.

After completing the inside lanes of the two project sections, Valentine’s CIR crew began work on the 12-foot outside travel lanes and the 10-foot outside shoulders.
After completing the inside lanes of the two project sections, Valentine’s CIR crew began work on the 12-foot outside travel lanes and the 10-foot outside shoulders.
The CIR train consisted of a CMI Roto-Mill, which conveyed the millings to a screen and crusher, followed by a pugmill mixing process, which added the emulsion and lime before depositing the cold mix back on the road.
The CIR train consisted of a CMI Roto-Mill, which conveyed the millings to a screen and crusher, followed by a pugmill mixing process, which added the emulsion and lime before depositing the cold mix back on the road.
The CIR train consisted of a CMI Roto-Mill, which conveyed the millings to a screen and crusher, followed by a pugmill mixing process, which added the emulsion and lime before depositing the cold mix back on the road.
In the CIR process, the crew milled the old pavement and blended it with the quicklime and CMS-2S emulsion before depositing the new material in a windrow behind the CIR train.
In the CIR process, the crew milled the old pavement and blended it with the quicklime and CMS-2S emulsion before depositing the new material in a windrow behind the CIR train.

Greg Udelhofen
By Greg Udelhofen
Editor

Nevada’s Department of Transportation initiated a second cold in-place recycling (CIR) project on its major east/west corridor - I-80 - and the agency is convinced the cost-effective approach bodes well for maintaining a high-quality road network.

The first CIR I-80 project was performed in Humboldt County at Golconda Summit three years ago. Nevada DOT has been successfully performing CIR road rehabilitation since the mid 1990s, and the Golconda project was the first real test of using the technique on its main east/west I-80 corridor, which supports heavy traffic volume. At the time of the project, the Annual Average Daily Traffic (AADT) volume was 6,620, with approximately 50 percent of that volume being truck traffic. The construction strategy consisted of CIR three inches of the existing asphalt surface and then placing four inches of NDOT’s Plant-mix Bituminous Surface overlay (a dense-graded mix) followed by a ¾-inch open-graded wearing course. The Golconda I-80 project has performed well over the past three years and the DOT expects it to continue to perform well as projected traffic volume increases puts additional demand on the road.

Round Two

This past summer NDOT implemented the second I-80 CIR rehabilitation project east of Elko, an approximate 21-mile stretch of the divided four-lane interstate from 1.11 miles east of the Moor Interchange to 1.87 miles east of the Oasis Interchange. As with the first I-80 CIR project, this particular contract included traversing a high-elevation point - Pequop Summit - and completing work with minimal disruption to traffic flow.

Road and Highway Builders of Reno, NV was awarded the general $33-million contract, with Valentine Surfacing Co. of Vancouver, WA subcontracted to perform the CIR work. The project called for 215,662 tons of Nevada DOT Type 2C plant mix, 37,640 tons of open-graded plant mix, 859,590 square yards of existing asphalt to be recycled with 22,000 tons of quicklime and 2,200 tons of cationic medium-set (CMS-2S) emulsion.

The project is being constructed over two seasons, with approximately 60 percent completed in 2007. It was divided into one-third sections, with the east and west portions completed during the first year of construction and the center portion scheduled for completion in 2008.

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