ForConstructionPros.com

Embracing new technology can be an enormous risk, but if pursued correctly, the risk can pay big dividends. Case in point — an innovative asphalt recycling system, built by Burke Heating Systems of Shelbyville, KY, has been put through initial testing by an Ohio asphalt producer and preliminary reports indicate promising results.

Embracing new technology can be an enormous risk, but if pursued correctly, the risk can pay big dividends. Case in point — an innovative asphalt recycling system, built by Burke Heating Systems of Shelbyville, KY, has been put through initial testing by an Ohio asphalt producer and preliminary reports indicate promising results.

Known as the RapSaver, this patent-pending design is a completely self-contained recycle system that assists the main asphalt production facility to increase production; lower operations cost and reduce emissions. The first prototype of the RapSaver was erected three years ago to establish basic design operation in Carrollton, OH.

"The goal was to provide operation data for maximum process capacity, temperature levels, moisture removal potential, maintenance wear factors, and overall performance efficiency," says Jerry Collette, chief engineer for the RapSaver project.

Why this new system?

Recycle usage has become more prevalent — it has become very advantageous and more contractors are recognizing the substantial benefits of utilizing this resource. Increased fuel, aggregate and liquid AC costs all have skyrocketed since the mid '80s. Federal and state DOTs have specified recycled asphalt for use in many mix designs. This is forcing producers to search for ways to use recycle at sufficient percentages economically, while minimizing the inherent problems that normally accompany RAP production mixes, such as blue smoke, temperature reduction and environment.