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Pavement Preservation

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Updated: March 10th, 2009 10:49 AM EDT

Coughlin Provides Cold In-Place Recycling Solution

Preservation - CIR

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The Roadtec 950-hp RX-900 cold planer propels every piece in the train.
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The new RT-500 cold recycler - used on this job in its prototyping program - is designed to crush and screen the RAP produced by the RX-900, while its pugmill mixes the emulsion with the recycled materials.
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A windrow loader, visible at the back of the train, picks up the material and feeds it to the paver, which puts the base material down according to spec.
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The CIR process preserves natural resources by reusing 100 percent of the old HMA layer. This alleviates trips to a landfill, thereby reducing transportation costs and fuel emissions.

With highways and paved roads around the world exhibiting surface defects in need of repair, utilizing an innovative road reconstruction process such as cold-in-place recycling (CIR) is a cost-effective and environmentally friendly alternative to more conventional methods of rebuilding asphalt roadways.

Coughlin Company, a Utah-based company providing milling, CIR, heavy hauling, pulverizing, and soil stabilization services throughout the Western United States, recently used the latest in CIR technology on a district maintenance contract project involving four different sites throughout the state of Nevada.

All four sites required the creation of a "crack barrier" between the existing roadbed and the new surface, and specifications stipulated that the existing roadbed was to be partially milled up, mixed with additives and placed back on the road.

The subbase created in this way has the ability to keep underlying base cracks from migrating to the surface. A final overlay of traditional hot mix was then applied after a curing period of approximately two weeks. The four Nevada sites were located on U.S. 93, S.R. 447, S.R.757, and U.S. 50.

CIR train

Coughlin employed the CIR "recycling train concept" consisting of tanker trucks, milling machines, crushing and screening units, mixers, pavers and rollers - all designed and integrated into one comprehensive operation.

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