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Updated: October 14th, 2009 11:56 AM GMT-05:00

Winning the War on Wear in the Trenches

Construction Equipment - Trencher

Vermeer T-655 chain trencher
Joe Pistorius (left), Equipment Manager/Trencher Operator for J.C. Lee Construction & Supply, has been using the SAME set of KenCast wear pads to protect the base plates on his Vermeer T-655 chain trencher for more than six years. At right: Randy Dobson, Joe's local Kennametal sales engineer.
Joe (left) and crew once spent 10 hours on maintenance for every 40 hours of chain operation. KenCast wear pads, as checked here by Randy Dobson, Joe's Kennametal sales engineer/rep, put Joe back into the trencher seat - not in the welding shop.
KenCast wear pads
Close-up of KenCast wear pads - still on the job after almost 1,000 hours of heavy-duty, abrasive cutting. J.C. Lee anticipates this same set will last another 1,000 hours before replacement is required.
KenCast wear pad
Joe (right) and Randy inspect Joe's Vermeer T-655 chain after yet another shift of extremely difficult trenching to install drainage. Joe applies KenCast wear pads to combat base plate and bolt wear - saving some $400 per week in overall maintenance cost.
concrete-highway drainage job
J.C Lee's Vermeer T-655 chain trencher, fully equipped with Kennametal T7 teeth, C30HD blocks, and KenCast wear-fighter pads, makes a 4'-deep cut on a concrete-highway drainage job.

J. C. Lee Construction & Supply (founded in Petrolia, Pennsylvania, in 1977, by John Lee Junior and his son, John III) specializes in drainage projects, primarily the installation of cross‐pipes and under‐drains, for the highway‐heavy construction industry. At one time, the crew actually spent 10 hours welding on its Vermeer T‐655 trenching machine's (4' long x 12.5" wide) chain for every 40 hours of application. Weekends included.

Then, Joe Pistorius, now the firm's Equipment Manager and trencher operator for more than 11 years, discovered Kennametal KenCast pads and bars.

"The same set of KenCast pads we installed in 2003 is still on the job - even after almost 1,000 hours of some of the most abrasive cutting we've encountered in our history," says Pistorius. "And, best of all, we strongly feel this set can go another
1,000 hours...with just some routine maintenance involved."

Kennametal KenCast is a product/technology that metallurgically bonds cemented tungsten carbide particles, in various sizes, to air-hardened steel. Thus combining the steel's practicality with the carbide's wear resistance and toughness to create superior weld‐on (by wire or rod) protection against even the most abusive environments. In fact, KenCast pads far outlast and are more easily attached (to trencher base plates and an endless array of mining and construction equipment) versus solidcarbide tiles, AR‐type steels, hardfacing materials, and embedded weld overlays.

"They simply keep me in the trencher seat, not in the garage doing maintenance," says Pistorius.

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