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Updated: July 8th, 2008 05:26 PM EDT

Rejuvenation Emulsions

Using rejuvenation seals to maintain pavement and extend pavement life

before rejuvenation seal
ORIGINAL SURFACE: Styraflex ERA was applied in Eldorado County, CA, using a computer-controlled and calibrated spray distributor truck at 0.35 to 0.45 gallons per square yard. An experienced onsite supervisor refined this application rate. Higher application rates were needed for higher levels of aging.
completed rejuvenation seal
FINISHED WORK: Rejuvenation seals are just one of the tools of pavement preservation.In Eldorado County, the seals have been successful and re-cracking has not been observed at the time of this writing.
diagram of a rejuvenation seal
Rejuvenation oils replace lost oils and soften aged and cracked asphalt. A rejuvenation seal can help to restore the adhesion of existing stone, bind a new stone layer and extend the life of the pavement.
computer-controlled chip spreader
AGGREGATE APPLICATION: The aggregate was spread by a computer-controlled chip spreader and was a ¼-inch black volcanic rock. This allowed a high contrast and hardwearing seal to be formed.
pneumatic-tired roller
ROLLING: Rolling was done in three to four passes with a pneumatic-tired roller.
The five steps of rejuvenation seal application
The five steps of rejuvenation seal application. Step one shows the original surface. Step two is the spraying on of Styraflex ERA. Step three shows the binder penetrating and filling cracks. Step four is the aggregate being spread and rolled. And step five is the final seal forming.

By Pavement Staff

As demands on roads grow greater and the motoring public's expectations rise, a county engineer is often faced with the dilemma of which roads to treat first. In pavement preservation terms, the best roads should be maintained first — before they fail. This is not always possible, and conventional surfacing treatments will not always prevent reflection cracking. The answer is combination treatments that address failures as well as renew the surface. The treatment that is chosen depends on the extent of failure. For severe cracking, an asphalt rubber membrane such as a scrub seal may be needed before the surfacing is carried out. For roads where crazing and age cracking are not as severe a rejuvenation seal is an excellent choice. This article discusses rejuvenation seals and illustrates their use through a case study in California.

Aging of asphalt

When pavements get old they become brittle. This is a function of oxidation of the binder and loss of volatiles. Asphalt composition is the main factor that affects oxidation. Oxidation occurs primarily by two mechanisms.

Oxidation: As asphalts age, they incorporate oxygen at reactive sites in the hydrocarbon molecules.

These reactive sites are either hetero-atoms (nitrogen, sulfur and oxygen) or benzylic carbon atoms (in aromatic molecules). Hetero-atoms in unaged asphalt may be polar or non polar, but when oxidized, will become oxides and can participate in molecular associations. This is the source of hardening. Oxidation can be catalyzed too by other components in the asphalt such as metals. The main oxidation products are carbonyls, sulphoxides and nitrogen oxides. These are mostly in the form of carboxylic acids, sulphoxides, ketones and anhydrides.

Volatility: Oxidation occurs simultaneously with loss of lower molecular weight volatiles (oils). This mechanism depends on the asphalt composition and is most likely to occur at high handling temperatures.

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