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Updated: July 22nd, 2008 05:11 PM EDT

Achieving a better profile

Quality Control Technology Guide

High-speed profilers
High-speed profilers allow for data storage as fine as every inch of the surface, allowing contractors to pinpoint the location of trouble spots.
multipoint laser systems
Improvements in technology have lead to the development of multipoint laser systems that analyze a broader footprint to eliminate any false number elevations cased by the surface texture, commonly found on some open-graded asphalt and SMA mixes.
high speed profiler
Supplied in kit form, high speed profilers fit into any two-inch receiver on the company's own fleet vehicle.
high speed profiler
Shelly Company owns three high speed profilers, which roam between the company's 20-plus paving crews.

By Rick Zettler

"The technology allows the storing of information as fine as every inch of the surface," says Jon Klatt, sales manager for Ames Engineering. "Contractors can view International Roughness Index (IRI) numbers for specific areas in 50-foot increments."

Shively agrees with Klatt on the value of the spec area analysis of the profilers. "They are very helpful tools for conducting the forensics on the road. We can isolate problem areas and give our crews the necessary information to correct the issues," he adds.

While Shelly Company is now sold on the value of using profilers as an in-process tool, it wasn't always. Shively admits the main reason for initially using profilographs years ago was that it was required by the Ohio Department of Transportation (ODOT). But the company quickly saw the tool's advantages, and the use of profilers has now expanded to non-ODOT projects such as commercial, city and county paving.

"The use of profilers makes us more aware of the product we are supplying our customer and more conscientious of what influences smoothness," Shively says. He is quick to point out that Shelly Company has always delivered a quality product, but by incorporating profilers into the company's quality control routine, the product is now even better. It helps them achieve bonus level work, and they also have a database of numbers to submit to associations for award consideration in Ohio and on the national level.

Evolution of technology
Nearly a decade ago, paving contractors had only one choice for obtaining the profile of a surface, the profilograph. While these machines would give contractors the necessary profile numbers, they were time consuming to use.

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