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Updated: November 18th, 2008 03:26 PM EDT

High FRAP content generates savings

Asphalt Paving

Illinois Tollway Asphalt Paving
The Illinois Tollway designed this project to use a high percentage of fractionated reclaimed asphalt pavement (FRAP) in its HMA and SMA (stone matrix asphalt) mixes.
Illinois Tollway Asphalt Paving Equipment
Why did the Tollway choose asphalt? "All the work we do has a standard we need to address and through the research we do on a project, asphalt proved to be the best solution," says Paul Kovacs, chief engineer for the project.
Hypac Tandem Vibratory Roller - Asphalt compaction
To avoid shoving of the mat, lighter vibratory rollers, operating in static mode, perform the initial compaction before the heavier tandem rollers began their roller patterns.

Greg Udelhofen
By Greg Udelhofen
Editor

Fortunately for the Tollway, the existing pavement milled off the roadway contained 100-percent crushed aggregate. The SMA design for the project allows for up to 15-percent fine aggregate RAP. Following test strips and construction of temporary travel lanes, it was determined that a Trap Rock aggregate would provide the best results for SMA mix containing 15-percent FRAP material. Mix designs being used on the main travel lanes of the project include:

On the 12-inch asphalt being placed over the rubblized concrete:
• 3 1/2-inch N50, IL-19, base course containing 40- to 50-percent FRAP with PG 58-28 AC
• 3 1/2-inch N90, IL-19, binder course containing 40-percent FRAP with PG 58-22 AC
• 3-inch N80 SMA/GTR binder course containing 15-percent fine-aggregate FRAP with PG 76-22 AC
• 2-inch N80 SMA/GTR surface course containing 15-percent fine-aggregate FRAP with PG 76-22 AC

On the 15-inch full-depth portions:
• 3-inch N50, IL-19, base course containing 40- to 50-percent FRAP with PG 58-28 AC
• 3 1/2-inch N70, IL-19, binder course containing 40-percent FRAP with PG 58-22 AC
• 3 1/2-inch N90, IL-19, binder course containing 25-percent FRAP with PG 58-22 AC
• 3-inch N80 SMA/GTR binder course containing 15-percent fine-aggregate FRAP with PG 76-22 AC
• 2-inch N80 SMA/GTR surface course containing 15-percent fine-aggregate FRAP with PG 76-22 AC

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