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Paving Innovations

Updated: February 6th, 2009 09:55 AM GMT-05:00

Recycling tear-off shingles

Paving Innovations

“The time has come for tear-off asphalt shingles to be accepted as another standard recycled material into hot mix asphalt, says Robert Kuehborn, Commercial Asphalt Co.
Once residential asphalt shingles have been sorted and cleaned to remove contaminants and then ground, the product can be introduced into the mix at hot mix asphalt (HMA) plants.
Plehal Blacktopping installed the asphalt pavement at Dem-Con’s Shakopee plant. “Our paving crew didn’t notice any difference,” says Jack Van Remortel, president.
Given the oil content within tear-off shingles (at least 20 percent), about 32,000 tons of binder would be conserved each year.
During a special event at Commercial Asphalt, Shakopee, MN, asphalt contractors learn the benefits of using recycled asphalt shingles (RAS) in HMA designs.

Greg Udelhofen
By Greg Udelhofen
Editor

“Based on other demonstrations in Minnesota and in other states, we not only invested in a new shingle grinder, but also a sorting and cleaning system to assure we can meet any material specification our customers need,” he continues. “The quality and cleanliness of the RAS will differentiate companies that are looking to enter this market. The cleaning and sorting process to eliminate foreign debris is critical in producing a high quality RAS.

“The next needed step for large scale recovery of tear-off shingles is a permissive MnDOT specification similar to the specification granted for manufactured scrap shingles,” Haus explains. “Once the permissive specification is determined and assuming virgin asphalt prices remain high, the land disposal of shingle material will become rare. Our industry is prepared to provide this material to HMA producers on a large scale. Without the MnDOT spec, we will have to continue landfilling valuable tear-off shingles.

“We have a great opportunity to reduce materials being landfilled while providing a substitute for virgin asphalt at a lower price.”

Robert Kuehborn, manager of Product Design/Quality Control for Commercial Asphalt Co., agrees.

“We have the capacity to do this,” he says. “Recycling tear-off shingles is now a proven, feasible technology. When we bring this new technology up to full scale, it will help us conserve asphalt cement and save money.

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