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Pavement Preservation

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Updated: March 10th, 2009 12:50 PM EDT

Carbon Plex H-25 Preservation Coating Installed at John Wayne Airport

$10,000 per minute penalty is all the motivation pavement preservation crew needs to complete night runway project
runway reconstruction
The runway reconstruction specifications included the requirement for protecting 68,000 square yards of runway shoulder and aprons with a protective coating - Carbon Plex H-25 by Ecostar Science & Technology was selected.
John Wayne Airport (JWA) in Los Angeles recently completed reconstruction of its primary runway.
Because the airport is in close proximity to a neighborhood, its usually closed between 11 p.m. and 6 a.m. This presented the challenge of developing and installing a protective coating that could be placed and achieve full cure within this time window, so heavy jet traffic could resume operations.

The entire span of runway pavement surface had been saw cut with 3/8-inch deep grooves at one inch on center. A special characteristic of the Carbon Plex H-25 is its rapid 10:1 (static/shear thin) viscosity rise after being pumped and sprayed. In less than one second from hitting the pavement the static viscosity is nearly restored, assuring a significant resistance to puddling in the grooves. On this foggy night it was performing as designed, with virtually no uneven film thickness between the pavement surface and the groove bottoms.

At this point other good things began to happen. Before the Bearcat returned painting its second 12-foot swath, a black hue began to show in the over-spray zone. The Carbon Plex emulsion was breaking! Even with the atmospheric vapor content above the surface being at or near saturation the exothermic reaction designed into the "cold cure" version of H-25 was kicking in and forcing the micronized emulsion water component to volatize.

The JWA engineers granted that the installation could proceed. By 1:45 a.m., the 640,000-square-foot project was coated and curing at a predictable pace. At about 3:30 a.m. the entire job was drivable, even though the fog had actually worsened at times.

The first critical stage of the job had been accomplished.

The coating was installed and cured in the allotted time and under the conditions prescribed. Curing had progressed to a film sufficiently tough to resist tire displacement as well as becoming water fast with no chance of re-emulsification.

Stage Two came the next morning when heavy jet traffic began moving over the fresh, shiny black coating. Jets rolled over the 3-foot-wide, white thermoplastic stripe defining the runway, without one hint of any tracking.

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