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Updated: June 10th, 2009 10:33 AM EDT

250,000 Square Feet a Day

Sealcoating Buggy
"It's tough to keep equipment clean in this business but we try our hardest," says Al Harris. "It's nice when you're running down the road to a job; it looks like a military convoy. I see that sometimes and I remember what I had when I started and it makes you feel pretty good."
Spray Truck
"We figure out our overhead, our labor, and our material costs and we bid accordingly, but I don't try to over-analyze a job. As long as we make a good profit every year then we're okay. The more complex it gets the more you start second-guessing yourself. Keep it simple, keep it manageable, and keep it profitable then there's nothing more to do."
North Suburban Asphalt Crew
The North Suburban Asphalt 2009 field crew, with Al Harris, left.
Sealcoating Application
"Our repeat business, both customers and from other contractors, is just unbelievable," Al Harris says.

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Cross-training the crew
Harris says North Suburban Asphalt Maintenance is a nine or 10-person company including himself and two office staff. That means a full-blown crew would consist of six or seven people, all of whom are cross-trained on all equipment.

"Everyone can step in where someone else was working and get the job done," Harris says. "Of course some guys operate one piece more efficiently than others, but we're talking maybe a matter of seconds or minutes, not hours."

He says cross training wasn't a planned step in the company's growth, but it's a welcome step he encouraged when he noticed production lagging on some jobs a few years back. "I asked why it took so long on a few of the jobs and I was told 'Well, this guy didn't know how to do that,' or 'this guy didn't come in so we had to teach a guy to do that.' I knew we couldn't operate that way and continue to be productive at the level we want to be at, so everyone needs to be trained on everything."

Cross-training also enables Kaczmarski to split the crew because no matter who he sends ahead to the next job they can all handle the work. Harris describes Kaczmarski as a "working superintendent." "He's definitely the heartbeat out there."

Harris says he's always eyed growth, thinking about how to get bigger and when to get bigger. But he says he finally asked himself the most important question: Why get bigger?

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