ForConstructionPros.com

Article

  

Features

Updated: July 8th, 2008 05:26 PM GMT-05:00

How Temperature Impacts Compaction

Paving crews can improve their finished pavement by keeping the rollers close to the paver —and to each other

haul truck loading order
Haul trucks should be loaded in 1-2-3 order to help retain heat.
Paver table

The proper position of the roller train behind the paver aids compaction efforts. The paver needs to place the mix while the temperature is between 350˚F and 290˚F. To the right of the paver are two "breakdown rollers" working in tandem in a temperature range between 320˚F to 250˚F. The arrow indicates where "density tests" are best conducted (after the breakdown rollers) and the furthest right section shows where finish rolling is done (temperature range 150˚F to 100˚F.)

Related Articles

Read More Features

The Finisher

Impact Sweeping

Minute By Minute

By Dale Starry

The second compactor in the paving train was a nine-wheel pneumatic compactor, positioned too far behind the paving train to effectively manipulate the mix to reduce air voids. Both compactors were observed at various times 500 feet to 1,000 feet behind the paver.

Ideally, both compactors should have been working much closer to the paver so that mix temperature remained high and permit greater void reduction. The state's density technician suggested the rollers be moved closer to the paver, but was unsuccessful in changing these operators' rolling technique.

During the next 30 days, this contractor experimented with an assortment of brands and sizes of compaction equipment in an attempt to improve density and achieve the high density incentive for this long-term project.

A second visit to this paving project was made in late September. The contractor was still using a vibratory double drum compactor for breakdown, a nine-wheel pneumatic intermediate compactor, and a double drum vibratory compactor (without vibration engaged) for finish rolling. The first and second compactors were once again too far behind the paver, working on a mix that had already cooled too much to permit achieving target air void content and the agency's high density incentive.

There were also difficulties with mix delivery by the hauling units and a mechanical problem with the MTV that interrupted the paving operation and allowed mix to prematurely cool. However, I demonstrated to the operators that moving the compactors closer to the paver improved in-place density.

E-mail This StoryE-mail Article Print This StoryPrinter Friendly