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Updated: July 8th, 2008 05:26 PM GMT-05:00

Doing what they do best

Contractor makes switch to asphalt sealer.

Asphalt Sealer Job
One million-sq.-ft. job was a big step up for the contractor and presented a variety of challenges even before the issue of material came up.
Maul Pavement
Originally a driveway sealcoating contractor, Maul Asphalt & Sealcoating decided that if they were going to make "serious money" in the pavement maintenance industry they would have to expand into the commercial market. Today 95% of Maul Asphalt's work is for commercial customers.
walk-behind power blower
Maul Asphalt & Sealcoating usually prepares pavement for sealcoating using walk-behind power blowers, but for the 1-million-sq.-ft. AMC Cantera job, the biggest job they’d ever tackled, the company spent $500 to have the parking lot swept by a contract sweeper.
Crack Repair
On the first day an 8-person crew began repairing 55,000 linear feet of cracks. Two workers cut in much of the parking lot to speed spraying, then three 2-person teams began spraying the first of two coats of sealer. Eventually Maul Asphalt painted more than 100,000 linear feet of striping and brought in a subcontractor to install thermoplastic arrows and stop bars.

Allan Heydorn
By Allan Heydorn
Editor

"We do all our own work locally," Maul says. "We sell it and have full control. The bottom line is we're doing the work so we can provide the quality."

He says making sure each crew understands the day's work ahead is a priority for the company. Each Maul crew includes a foreman who is responsible for the job and for communicating with the clients or tenants at the jobsite. Maul holds morning meetings each day with the job chief to make sure he knows what to expect each day. Then job chief is provided with MapQuest directions to each site and often an aerial view of the property obtained on the internet.

"We do a lot of sites half one day and half the next, and they need to understand that because that's what we've communicated to the client and the tenants" Maul says. "With the aerial view it's easy to show what parts are supposed to be done which days. Plus, it's just easier to talk about the job if you can look at a picture of it."

Tackling its biggest job
The 1 million-sq.-ft. job was for AMC Cantera 30, a movie theater complex in Warrenville. In addition to the main lot that served the theater the property includes six out lots, each serving a restaurant. None of the work could be done on the weekends as Friday, Saturday, and Sunday are the theater's bread-and-butter days, and the restaurants were concerned about the work chasing away customers.

"We feel it's our job to try to help the customers schedule their work. We've been around long enough to know when we will be likely to disrupt them the least and we try to help them out with that," Maul says. "We'll do it whenever they want but we do have some experience and insights in this and we try to pass that along."

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