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Updated: July 8th, 2008 05:26 PM EDT

Doing what they do best

Contractor makes switch to asphalt sealer.

Asphalt Sealer Job
One million-sq.-ft. job was a big step up for the contractor and presented a variety of challenges even before the issue of material came up.
Maul Pavement
Originally a driveway sealcoating contractor, Maul Asphalt & Sealcoating decided that if they were going to make "serious money" in the pavement maintenance industry they would have to expand into the commercial market. Today 95% of Maul Asphalt's work is for commercial customers.
walk-behind power blower
Maul Asphalt & Sealcoating usually prepares pavement for sealcoating using walk-behind power blowers, but for the 1-million-sq.-ft. AMC Cantera job, the biggest job they’d ever tackled, the company spent $500 to have the parking lot swept by a contract sweeper.
Crack Repair
On the first day an 8-person crew began repairing 55,000 linear feet of cracks. Two workers cut in much of the parking lot to speed spraying, then three 2-person teams began spraying the first of two coats of sealer. Eventually Maul Asphalt painted more than 100,000 linear feet of striping and brought in a subcontractor to install thermoplastic arrows and stop bars.

Allan Heydorn
By Allan Heydorn
Editor

Maul says the company tries to schedule work on retail properties for Monday through Thursday and tries to schedule office buildings on weekends. Because Illinois has "blue laws" that prevent car dealers from selling on Sundays they try to schedule any dealership work on Sunday.

Maul says they try to discourage night sealcoating because they feel the material doesn't hold up as well and because if the goal is to open the parking lot in the morning it's not often ready if they seal at night and the client is upset.

"Also, we feel that if you work at night a lot it ruins your crew. They're used to early morning starts and then they have to work late, it just makes it very difficult on the crew," he says. "Safety also is a concern because there's a greater chance for error because the workers are fatigued."

Maul Asphalt actually started work on the project in July, when they performed remove-and-replace repairs on 25,000 sq. ft. of potholes and spider-webbed pavement. Once that was done they scheduled the job for four days, starting right after Labor Day.

"Our big sell is pre-planning. You can't show up to a job this size without plans," Maul says. So after Maul Asphalt had determined how it was going to approach the work, they contacted the client and brought him into the planning.

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