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Updated: July 8th, 2008 05:26 PM EDT

Doing what they do best

Contractor makes switch to asphalt sealer.

Asphalt Sealer Job
One million-sq.-ft. job was a big step up for the contractor and presented a variety of challenges even before the issue of material came up.
Maul Pavement
Originally a driveway sealcoating contractor, Maul Asphalt & Sealcoating decided that if they were going to make "serious money" in the pavement maintenance industry they would have to expand into the commercial market. Today 95% of Maul Asphalt's work is for commercial customers.
walk-behind power blower
Maul Asphalt & Sealcoating usually prepares pavement for sealcoating using walk-behind power blowers, but for the 1-million-sq.-ft. AMC Cantera job, the biggest job they’d ever tackled, the company spent $500 to have the parking lot swept by a contract sweeper.
Crack Repair
On the first day an 8-person crew began repairing 55,000 linear feet of cracks. Two workers cut in much of the parking lot to speed spraying, then three 2-person teams began spraying the first of two coats of sealer. Eventually Maul Asphalt painted more than 100,000 linear feet of striping and brought in a subcontractor to install thermoplastic arrows and stop bars.

Allan Heydorn
By Allan Heydorn
Editor

A switch to asphalt sealer
Maul says the Cantera 30 job was the first time they'd ever used an asphalt-based sealer, but they felt they had little choice. Originally the job was supposed to happen in the spring but it was delayed to summer, then it was pushed to after Labor Day. And the schedule called for the local SealMaster franchise four tankers (20,000 gallons of pre-mix) of material at the site right after Labor Day.

"With all that was happening last year with coal tar we felt we were going to have a problem getting enough coal tar sealer and we didn't want to want to sealcoat half the lot with coal tar and half the lot with asphalt because it would be noticeably different because of the sheen," Maul says.

So they talked with the supplier and in the end felt comfortable enough with the product and support that they decided to switch to asphalt emulsion - on the biggest job they'd every done.

"The customer was pretty much open to either product. They didn't have an issue with us using asphalt-based sealers," Maul says. "Their biggest issue was 'Is the price going to change?' and we said 'No' and they said 'Will it hold up?' and we said 'Yes.' That's all they needed to hear."

Maul says that after using coal tar it took a little time to get the feel of asphalt emulsion sealer. He says it's a little heavier product so it took some time to get used to spraying it.

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