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Updated: July 8th, 2008 05:26 PM EDT

How to train your paving crew

Training key to preparing operators of asphalt pavers and compactors.

Paving Training
"A great way to begin is to hold a training day and lay asphalt or just a mixture of sand and gravel somewhere on the company premises," says Ingersoll Rand's Peter Fleming. "Let your younger workers experience as much of the real job as they can, under supervision of course."
Compaction Instruction
Make a Big Impact with Compaction Instruction
Compactors offer another set of techniques operators need to learn. Ingersoll Rand's Peter Fleming says to start training by introducing the concepts behind the machines, then move to put those concepts into practice. Workers should understand the purpose of compaction and the importance of achieving density at the right material temperature. He says it's important to teach students the difference between frequency and amplitude of the vibration and how the incorrect rolling speed can ruin the mat laid be the paver. "After they have that down, show them how to steer in a straight line and how to stop the roller at an angle and in such a position as to be ready to reverse without turning the drums when stationary on the asphalt, and then move on to practice the variety of rolling patterns that may be applied." Fleming says, "The best way to teach all that is to let the workers get in the seat and operate the rollers."

Allan Heydorn
By Allan Heydorn
Editor

Skills to Teach Your Paver Operator
  1. Basic paving principles, including how to control the forces that affect screed performance. the impact and importance of paving speed, how to bring material through the paver to the screed, the impact of material transfer on the mat, how the angle of the screed changes with speed and head of material (and how that affects the mat and how to adjust for it), and forces on the screed and how to control them.
  2. Basic paver driving skills, particularly being able to steer straight, which can be difficult with a tracked paver.
  3. Paver speed and material delivery and feed, including directing the delivery trucks, getting the trucks to the hopper and ready to dump, and signals used to direct truckers. Emphasize that paver operators must be team players, working in harmony with the screed operator and truck drivers.
  4. Pay attention to the hot mix in the back of the truck as it's preparing to dump into the paver. The paver operator should know if the material doesn't look right. Does it look the same as the last load? Is it too moist? Burnt? Too cold? If it looks different from the last load the operator should know to call in the foreman to look at it before putting it into the mat.
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