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Equipment Maintenance

Updated: July 8th, 2008 05:26 PM GMT-05:00

Hot tips to keep thermoplastic equipment in top form

Thermoplastic equipment maintenance.

thermoplastic equipment
When talking daily maintenance, thermoplastic equipment manufacturers emphasize the word "safety."
Die Springs
Replace die springs as needed
Steel Plate
Check to make sure that the steel plate protecting the holding tank isn’t warped
Thermoplastic Dispenser
Check bead dispenser and lightly oil moving parts.
Handliner maintenance
Following a spring start up regimen and practicing daily maintenance will keep your handliners in top form.

By Rod Dickens
Contributing Writer

"Avoid completely draining the kettle during overnight shutdown unless material must be replaced. Keep the kettle closed to protect against moisture and other contaminants."

Advanced Striping Equipment's Waxler has one final note for anyone operating a kettle and handliner. "Operators need to understand the operation of their equipment before they attempt to do any striping or maintenance. They should read the operator's manual in its entirety and familiarize themselves with the thermoplastic striping process."

Safety First with Thermoplastics

  • Wear proper clothing such as long-sleeve shirts and long pants, hard-soled shoes, hat, face safety shield, heat-resistant gloves, protective apron.
  • Avoid inhaling smoke from hot thermoplastic.
  • Keep a fire extinguisher readily available and train all employees in its proper use. Keep unit clean and free of oil and spilled thermoplastic.
  • Know first aid and how to treat burns. Keep a cooler of ice water on site in case of mild burns. Apply ice water to cool affected skin areas immediately. For severe burns go immediately to a hospital emergency room.
  • Slow agitation before opening melter lid, open lid slowly from the side.
  • Add in small amounts of thermoplastic material at regular intervals. Don't drop an entire bag or block of material into hot material already in the kettle. Doing so will cause hot material to splash upward.
  • Do not leave kettle or applicator unattended when lit.
  • Do not leave burners on when the kettle is empty.
  • Keep hands clear of moving parts and the open kettle door.
  • Depressurize and vent all pressure tanks before opening.
  • Don't overheat material; overheating can cause fumes to ignite.

From M-B Companies

Based in Neenah, WI, Rod Dickens is a freelance writer specializing in the construction industry.

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