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Updated: July 8th, 2008 05:26 PM EDT

Reading the Mat

The art of paving

screed
What caused the marks above?
The haul truck bumped hard into the push compactors on the paver, shoving the screed back and down. Even though the mat had cooled to less than 200ยบ F before the mishap, compaction did not completely remove the marks.
walking on pavement
It is likely that a profilometer running over any of these slight depressions will indicate their presence. There is no reason to walk on an uncompacted pavement, and it should be avoided.
Longitudinal surface marks
Longitudinal surface marks show that the main screed and extensions are not properly adjusted for height. The screed operator adjusted depth controls and was able to remove these streaks within two lengths of the machine.
surface texture
Causes of these surface texture differences were:
  • Screed strike-off plate position
  • Mix overload from auger length
  • One broken auger flight
  • Position of the material feed sensor
  • Mix cooling during long haul time

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By Pavement Staff

The well-trained and experienced paving crew can recognize paving defects such as those described above and take corrective action before excessive mix has been laid. This helps to achieve more uniform material density, smoother pavement surface finish, and more uniformity in results. In the end, a better job is produced, and the pavement lasts longer.

Sometimes there is no need to wait to see defects in the pavement surface to stimulate an adjustment to the paver or screed. These situations, as pictured, should immediately alert the operator that the head of material is out of balance between the main screed and extension. A wide gap between the pre-strike-off plate and the end gate of the screed extension will affect the pavement surface. This gap should be no wider than 8 to 12 in. (200 to 300 mm) under normal set-up. At times during paving, the mix built up so high that it spilled over the strike-off plate into the area ahead of the screed extension, overloading this area with mix and causing the screed extension to rise. This is an example of bad paving practice.

The application of placement and compaction of HMA only allows one chance to do it right. If best practices are not followed during paving, a penalty is paid. Whether that penalty is a reduction in payment for the work or a requirement to remove and replace the deficient pavement, the cost is severe. Doing things right the first time benefits agency, contractor, project owner, and taxpayer. Doing things right also minimizes traffic delays and reduces complaints from motorists for a win-win proposition.

Information for this article was provided by Ingersoll Rand's Road Institute, located in Chambersburg, PA, and the newly opened Road Institute West, Phoenix. Ingersoll Rand conducts three-to-five day training sessions at both locations throughout the year.

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