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Updated: July 8th, 2008 05:26 PM EDT

An Introduction to Concrete Processing

Concrete Industry Trends

Abrasive
Not all abrasives are the same. The examples shown here are all 70-grit metal abrasives, but some are more aggressive than others.
Polished Floor
This floor was polished to a 1,500-grit resin on the left and ground to a 50-grit resin on the right. Notice the difference in clarity of reflection.
Concrete polisher
The type of machine you choose to use on your concrete processing projects is one of the many variables that will affect the outcome of the finished floor.
This uncolored concrete floor was polished to 1,500-grit resin and saw cut.

Concrete processing is the act of changing an existing concrete surface by means of a mechanical process that involves cutting and/or refining the surface to a desired finish. Polished concrete is one of many end results in what is the processing of the concrete surface by mechanical refinement through the use of multiple abrasives measured in grits.

Currently, the industry breaks down the process of concrete polishing into grinding and polishing. Some within the industry simply use the word "polishing" for the entire process. The process of polishing concrete consists of three consecutive categories: grinding, honing and polishing. Each category is then broken down into multiple steps, consisting of consecutively finer grit abrasives. During this process a densifier or hardener is applied that is absorbed into the concrete creating a chemical reaction that makes the concrete more dense and hard.

Not all processed concrete can be called polished concrete. For example, the grinding and honing category of steps results in a matte to a low, medium or high sheen appearance and does not go through the polishing category of steps.

Defining the categories and steps
Ground concrete is the lowest category of steps of a processed concrete surface. Any grit abrasive (if the abrasive medium is categorized in terms of grit) from approximately a 50-grit resin and below is considered a grinding step. A ground concrete surface has a flat appearance with no or very slight reflection and may at times have a low sheen.

Honed concrete is the next category of steps above ground concrete in the processing system. Any grit abrasive from approximately a 100-grit resin to a 400-grit resin is considered a honing step. A honed concrete surface has a matte appearance and/or slight clarity of reflection that has a low, medium or high sheen.

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