Road construction with compact asphalt pavements built "hot on hot by two pavers working one behind the other" was officially recognized as a standard method when General Circular ARS No. 2/2012 was issued by the Federal Ministry of Transport in early 2012.
Prompted by the method's inclusion in the German catalogue of standard construction methods, the German Road and Transportation Research Association (FGSV) organized a colloquium devoted to the subject.
High-ranking speakers from administration and the construction industry reported on their experience in numerous construction and rehabilitation projects. The advantages of compact asphalt pavements in general and VÖGELE's InLine Pave method in particular were explicitly commended. All the speakers stressed that InLine Pave yields significant advantages in terms of planning, construction, use and costs.
Durability is one of the most important aspects. It results from the particularly stable bond between binder course and surface course, as they are not just "glued" together, but also interlock. This ensures that shear stresses are discharged from the asphalt surface course more effectively than with any other construction method. Through this mechanical relief, the service properties of the asphalt surface course are preserved for a significantly longer period of time.
Dittmar Marquordt from the road construction authority of Saxony-Anhalt described the effect as follows: "Compact asphalt pavements mean a leap in quality: rutting is effectively eliminated." And he should know, for the Land of Saxony-Anhalt has already built well over 1,000,000m² of compact asphalt pavement.
High compaction of the lower layer is another key to the superb quality of InLine Pave pavements, for it has a decisive effect on the service life of the asphalt pavement. Lars Keller, managing director of F. Winkler KG, reported that "measurements have shown that compaction is high throughout the full layer thickness. The resultant degree of density was between 97% and 99% everywhere."
Thinner surface course
VÖGELE InLine Pave also yields financial advantages, for the great stability makes it possible to lay a thinner surface course. The speakers presented examples from Germany and other European countries confirming that a 2cm thinner surface course on a 2cm thicker binder course produces excellent results, even in the long term. The potential savings are enormous, not only in construction, but also for the road's subsequent maintenance.
Longer paving season
The fact that InLine Pave from VÖGELE extends the paving season was another major aspect for both public authorities and contractors. With this method, paving can continue even when ambient temperatures are too low for paving single layers. The reason lies in the higher heat capacity of the thick asphalt package when it is paved. As a result, it cools very much more slowly than a conventionally built pavement.
Suitable for different roads
The reports also concurred with regard to the variety of possible uses: InLine Pave is consequently not only a cost-efficient method for motorways and roads of the highest construction class SV (in future: load class BK 100 according to RStO 12), but also for less heavily trafficked roads up to construction class IV (in future: load class BK 1.0 according to RStO 12). Binder and surface course are combined in exactly the same way as base and surface course or two layers of porous asphalt (ZWOPA). The only point to be ensured is that the lot size must not be too small.