
There are a few factors women construction workers should consider in making the choice between wearing cotton or denim overalls on the job.
Worksite tasks are a driving factor in material choice, as work may entail potential hazards such as exposure to abrasive materials, hot asphalt and job tasks requiring heavy lifting.
Other factors include the need for protection against UV rays, heat, thermal and electrical effects, as well as chemical and hazardous materials.
Fabric Composition and Performance
Denim is typically made from cotton fibers but can include synthetic fibers woven in a twill weave, giving it its diagonal ribbing. That creates a more dense and heavier structure than cotton, providing more durable protection against cuts, abrasion and impacts.
While denim can be a less breathable fabric and initially be less comfortable and restrict the need for quick movement, that factor may ease as the overalls are broken in over time. Denim is ideal for heavy-duty tasks and rough environments.
Cotton fabric may go by many designations according to how it is made.
Ringspun cotton describes a process in which cotton is spun to produce stronger, longer strands that are soft, significantly durable and free from the rough texture of standard raw cotton.
Cotton may also be called ‘duck fabric’ or ‘duck canvas’, which is a heavy, tightly woven cotton fabric known for its durability and water resistance. It is created by weaving two thick yarns together to create a basket-style weave, with heavier weights used for work clothes.
Cotton twill is known for a diagonal weave pattern and is manufactured from 100 percent natural cotton and is considered sturdy, breathable and moisture-absorbent.
Other options may feature a small percentage of spandex with the cotton in order to provide optimal movement.
Comfort, breathability and flexibility are key characteristics in cotton overalls and may be a preferred choice for less intensive tasks and warmer conditions. Cotton overalls can be less durable than denim and are apt to wear out faster in harsh conditions.
As this IRONPROS story notes, overalls provide seamless chest-to-toe protection, offering extra coverage.
Functionality and Alternatives
Denim or cotton overalls typically offer convenience with ample storage capacity with chest, hip and back pockets or loops that accommodate tools, keys and work-related electronics for an uninterrupted workflow.
Women’s work pants should be designed with strategically placed functional pockets and tool loops. Side buttons and zippers make for ease in putting them on and taking them off.
Some offer adjustable straps fastened with buckles or buttons for easy adjustment as well as an elastic or adjustable waistband.
Be it denim or cotton, overalls will typically include adjustable suspenders; a multi-compartment bib pocket with secure zipper closure; large lower-front pockets and double layers at the knees or a means to slip in knee pads.
Some manufacturers may add insulation to overalls to provide warmth in cold conditions. A crotch gusset may reduce wear on the seams and offer greater freedom of movement. Adjustable leg openings enable the pants to fit over foot apparel such as boots.
Women’s workwear is constructed with more curvature in the hips that taper slightly toward the waist for a more natural fit.
As this IRONPROS story notes, considerations in choosing construction clothing not only include materials, but also fit and size; safety standards and features – driving factors in providing durability, comfort and functionality.
Safety Considerations
Whether the material choice is cotton or denim, overalls should fit in a way so they do not expose the worker to safety concerns. Safety compliance is key and a choice should align with whether the job requires high-visibility or fire resistance, for instance.
Weather- and water-resistant pants provide extra comfort and protection against the elements. Proper material choices go a long way in providing comfort for those women experiencing hot flashes as well as pregnant women.
This IRONPROS story notes concerns specific to the fit of women’s construction clothing. This story addresses factors specific to pregnant construction workers.
Women’s construction apparel will often feature curvature in the hip and thigh and can be found in sizes from XXS to XXL. It is always important to consult the jobsite’s safety manager for the final word on what is appropriate apparel for the jobsite and the tasks the worker will conduct.