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Aging Fleets, Rising Costs and AI Hesitation Shape 2026 Fleet Outlook

Fleetio’s 2026 Fleet Benchmark Report analyzes data from 1.2 million vehicles, outlining rising costs, aging assets, AI adoption trends and maintenance delays affecting fleet operations.

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Fleetio Benchmark Report
Fleetio

Fleetio has released its 2026 Fleet Benchmark Report & State of Fleet Management, analyzing data from 1.2 million vehicles and feedback from more than 600 fleet professionals.

The report aggregates 17.5 billion miles of vehicle data, $7 billion in service spend and 9 million work orders to examine cost trends, maintenance performance and technology adoption.

Among the top concerns cited by respondents were rising costs (54.4%), regulatory pressures (46.1%), electric vehicle transition challenges (35.1%) and technician shortages (32.5%).

The report found that vehicles older than 10 years account for about 12% of miles driven but more than 33% of total service spending. Estimated maintenance costs rise from $0.20 per mile for vehicles up to five years old to $1.10 per mile for vehicles more than 10 years old.

Artificial intelligence adoption remains limited. While more than half of respondents said they are researching or piloting AI tools, fewer than 6% reported broad implementation. Accuracy and reliability concerns were the most cited barrier.

Maintenance delays were also highlighted. Median time to start a work order was 31 minutes, but the average reached 6.7 days, contributing to downtime. Fewer than 10% of fleets reported consistent on-time maintenance performance.

Click HERE to see the full report.

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